Spooling
Wires, cables or filling materials have to be transported between the machines, lines or processes. Spooling machines and rewinding lines are used to spool products onto reels to fill bobbins of suitable size for the cable production machines.
What is Spooling?
Spooling machines and rewinding lines are used to spool products onto reels to fill bobbins of suitable size for the cable production machines. Rewinding machines are also used to fill sales reels to ship the products to end users.
Flyer Payoffs
Operations: Unwinding
Flyer payoffs are designed for unwinding wire from reels. Available in passive and active configurations with motorized or hydraulic lifting systems.
| Reel Size | Max. Reel Weight | Conductor Crossection | Insulated Crossection | Max. Line Speed | Optional Equipments | Safety | Voltage |
|---|---|---|---|---|---|---|---|
| 500-630 | 600 kg | 0.75 - 6.0 mm² | 1.0 - 4.0 mm² | Passive 400 / Active 1200 m/min | Motorized Lift Hydraulic Manual Lift |
CE | 380V 50Hz 460V 60Hz |
| 630-800 | 1000 kg | 0.75 - 6.0 mm² | 1.5 - 6.0 mm² | Passive 300 / Active 1000 m/min | |||
| 800-1000 | 1200 kg | - | 2.5 - 6.0 mm² | Passive 250 / Active 600 m/min | |||
| 1000-1250 | 2000 kg | - | 4.0 - 6.0 mm² | Passive 200 / Active 400 m/min |
Multi Wire Payoffs
Operations: Simultaneous Wire Feeding
Multi wire payoffs allow feeding multiple wires simultaneously from individual reels. Optional reel loading trolleys available.
| Reel Diameter | Reel Weight | Reel Quantity | Max. Line Speed | Optional Equipments | Safety | Voltage |
|---|---|---|---|---|---|---|
| 630-800 mm | 700-1100 kg | 1-12 | 50-600 m/min | Reel Loading Trolley | CE | 380V 50Hz 460V 60Hz |
Backtwist Pairing Payoffs
Operations: Pairing with Backtwist
Designed for pairing applications including CAT 5 and CAT 6 cables with 0%-100% adjustable backtwist ratio.
| Reel Diameter | Reel Quantity | Max. Line Speed | Backtwist Ratio | Safety | Voltage |
|---|---|---|---|---|---|
| 400, 500, 630 mm | 2, 4 | 60 m/min | 0%-100% Adjustable | CE | 380V 50Hz / 460V 60Hz |
Double Spooler Takeup
Operations: Non-Stop Winding
Double spooler takeups enable non-stop operation with automatic reel changeover for continuous production.
| Reel Diameter | Reel Quantity | Non-Stop Works | Max. Line Speed | Safety | Voltage |
|---|---|---|---|---|---|
| 400 - 1600 mm | 2 | Yes | 300-1800 m/min | CE | 380V 50Hz / 460V 60Hz |
High Speed Payoff & Takeup
Operations: High Speed Winding/Unwinding
High speed payoffs and takeups with optional dancer accumulators for buffer control.
| Reel Diameter | Max. Line Speed | Safety | Voltage |
|---|---|---|---|
| 400 - 1000 mm | 300 - 1200 m/min | CE | 380V 50Hz / 460V 60Hz |
Fork Type Payoffs & Takeups
Operations: Easy Reel Loading
Fork design for easy reel loading with optional traversing systems.
| Reel Diameter | Max. Line Speed | Safety | Voltage |
|---|---|---|---|
| 400 - 1600 mm | up to 800 m/min | CE | 380V 50Hz / 460V 60Hz |
H-Type Payoffs & Takeups
Operations: Heavy Duty Applications
H-frame design for heavy-duty applications with high load capacity.
| Reel Diameter | Max. Line Speed | Safety | Voltage |
|---|---|---|---|
| 400 - 1250 mm | 800 m/min | CE | 380V 50Hz / 460V 60Hz |
Portal Payoffs & Takeups
Operations: Very Large Reels
Portal frame design for very large reels with optional platforms and traversing.
| Reel Diameter | Reel Weight [Ton] | Safety | Voltage |
|---|---|---|---|
| 1800 - 4500 mm | 4 - 50 Ton | CE | 380V 50Hz / 460V 60Hz |
Rewinding Lines
Complete Rewinding Solutions
Complete rewinding lines integrating payoffs and takeups into seamless production systems.
Our engineering team can design custom rewinding lines tailored to your specific wire and cable handling requirements.
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Need a Custom Spooling Solution?
Contact our engineering team to discuss your specific requirements.
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